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-   -   1948 (TS-4H) Motorola VT71 restored! (http://www.videokarma.org/showthread.php?t=233337)

Phil Nelson 06-28-2009 07:49 PM

If you have some spray lacquer left, try practicing on a junky piece of furniture. It's not a black art, or I wouldn't be able to do it respectably. To avoid runs, keep the spray moving and follow the directions about the correct distance to spray from. It's often better to apply two thin coats than one thick one.

I have never tried brushing lacquer, but my one experiment with brushing shellac left a lot of brush lines. Perhaps brush lacquer is mixed to dry a little slower than the spray stuff.

Phil

zenithfan1 06-28-2009 08:00 PM

Quote:

Originally Posted by bandersen (Post 2842680)
Don't think I've seen the 'puke' emoticon used before :)

You must have not read all my posts, that's one of my favorite emoticons.LOL I also like puke 2, see: :puke2:
:D
Sorry to be OT. To make it better, your set is simply gorgeous, I have to find me one! You do some great work, or is it black magic.....Hmmmmm.

bandersen 06-28-2009 11:14 PM

Quote:

Originally Posted by Phil Nelson (Post 2843300)
If you have some spray lacquer left, try practicing on a junky piece of furniture. It's not a black art, or I wouldn't be able to do it respectably. To avoid runs, keep the spray moving and follow the directions about the correct distance to spray from. It's often better to apply two thin coats than one thick one.

I have never tried brushing lacquer, but my one experiment with brushing shellac left a lot of brush lines. Perhaps brush lacquer is mixed to dry a little slower than the spray stuff.

Phil

They claim it has a leveling agent and will leave no brush marks. I need to do some selective refinishing on upcoming projects and figured this was the way to go.

I've gone through a couple cans of spray lacquer while restoring two radios. The results were OK in the end, but I found it frustrating. I also had trouble if I put too light a coat on - the surface would be all rough. A couple times a few random large droplets spurted out of the spray can too.

I suppose I do need more practice.

What brand of spray do you use?

Here's one of the radios I used spray lacquer on. I just need to find time to put the new grille cloth in.

Phil Nelson 06-29-2009 12:09 PM

I have used a lot of Mohawk spray lacquer. Available as colored toner in addition to clear. Google for "mohawk lacquer" and you'll find suppliers. I have also used Deft, but that's available only in clear in my local stores.

Serious refinishers buy spray equipment and mix up their own juice, but I have been satisified with spray bomb results, so far.

Yes, putting on too light a coat (incl. moving the sprayer too fast or holding it too far away) will give you an uneven coat. You want to spray just enough so that it all blends into a uniform layer, but not so much that it runs. Practice helps.

Large droplets may come out if your sprayer is almost empty. It also might be a cheap brand with a cheap nozzle, or simply a dirty nozzle. Follow the directions and spray with the can upside down for a second when you are finished, to clear the nozzle.

That cabinet looks pretty sassy. Hard to tell from photos, but do I see pores on the top? If you have stripped down to bare wood, you often need to use grain filler to close those pores. Otherwise, they'll be visible in the finish no matter how many coats of lacquer you apply. I hate grain filling and I'm lousy at it, so I usually try to remove old finish in a way that doesn't require it.

Enough nitpicking. That cabinet looks good. A useful book is "The Weekend Refinisher" by Bruce Johnson. He gives practical advice about all sorts of finishes, including brushing lacquer. Your library may have a copy.

Phil Nelson

bandersen 06-29-2009 01:26 PM

Quote:

Originally Posted by Phil Nelson (Post 2844576)
...do I see pores on the top? If you have stripped down to bare wood, you often need to use grain filler to close those pores. Otherwise, they'll be visible in the finish no matter how many coats of lacquer you apply. I hate grain filling and I'm lousy at it, so I usually try to remove old finish in a way that doesn't require it...

Yes, there are pores although it's nowhere as noticeable in person. I didn't have much choice with stripping this cabinet - the original finish had mostly flaked off. They used a thin filler and porous veneer to get that 'bullet' shape. Also, this has a faux 'photo finish' on the front.

I've had some success filling in grain by sanding between coats to filling the voids.

Thanks for the tip on Mohawk. I think I'll give it a try on an upcoming project.

Bob

bandersen 07-20-2009 10:26 PM

Ballast tube
 
I had been using the crappy JFD metal ballast tube that came with this set, but no more!

I just scored some Amperite ballast tubes :banana:

http://www.bobandersen.com/images/TS4H/01-01.jpg http://www.bobandersen.com/images/TS4H/01-04.jpg

These are glass enclosed balllast/regulator tubes filled with an inert gas. They really soak up the juice when the sets turned on and protect all those series wired tubes.

Technically, this tube is designed for the TS-18 chassis which specifies a 111 and 132 ohm element while this TS-4H calls for 105 ohm elements.

However, I've done the math and here's what I come up with. Yes, the 7JP4 draws 600ma and is in both strings.


Code:

    Series Filament #1                Series Filament #2       
Tube    Type      V      A          Tube    Type    V      A
V-13    25L6      25    0.3        V-12    25L6    25    0.3
V-8    6SL7    6.3    0.3        V-6    6AU6    6.3    0.3
V-10    12SN7  12.6    0.3        V-12    6AG5    6.3    0.3
V-11    12SN7  12.6    0.3        V-17    12AT7  6.3    0.3
V-18    12SN7  12.6    0.3        V-2    6AG5    6.3    0.3
V-15    7JP4    6.3    0.3        V-3    6AG5    6.3    0.3
                75.4                V-4    6AG5    6.3    0.3
                                    V-5    6AU6    6.3    0.3
                                    V-16    6AL5    6.3    0.3
                                    V-15    7JP4    6.3    0.3
                                                  81.7

Assuming 117 VAC at the outlet, here's what I get which is not far off the TS-18 values.

(117 - 75.4) / 0.3 ~ 140 ohm
(117 - 81.7) / 0.3 ~ 120 ohm

That just leaves one issue - the pinout differs by one pin. I just needed to move the AC line from pin 5 to 6. No biggie.

http://www.bobandersen.com/images/TS4H/01-02.jpg

Here it is in the set ready for testing.

http://www.bobandersen.com/images/TS4H/01-03.jpg

Here's a crappy little video show it in action. One of these days I'll hook up my good digital video camera.

http://www.youtube.com/watch?v=HC86eiGhw_o

So, if you can find one, you shouldn't have any trouble using them in a VT71 set.

zenithfan1 07-21-2009 11:33 PM

Looking good! I can't wait until mine come! I hate the crappy metal ones.

compucat 07-22-2009 06:58 AM

I just ordered two of the glass ballasts from Ebay. When looking for these, search for amperite ballast tube. I still may make a resistive replacement as these are hard to find.

bandersen 07-22-2009 05:33 PM

Quote:

Originally Posted by compucat (Post 2896910)
I just ordered two of the glass ballasts from Ebay. When looking for these, search for amperite ballast tube. I still may make a resistive replacement as these are hard to find.

They sure are hard to find and I have four sets that need one! I'd been researching technique to make resistive ones for weeks before coming across these and even ordered some resistors. So I make make up one or two as well.

jeyurkon 07-22-2009 08:54 PM

Weren't the original ones that you need the amperite 17A470303? Vacuumtubesinc has two of them.

John

zenithfan1 07-22-2009 09:41 PM

One of mine arrived with a broken element :tears: I hope I can get a replacement.

bandersen 07-22-2009 09:47 PM

Quote:

Originally Posted by jeyurkon (Post 2898685)
Weren't the original ones that you need the amperite 17A470303? Vacuumtubesinc has two of them.

John

Ah yes, so they do and almost twice what I paid for these ;)

That's why I did the math to see if the '459 was a good substitute. According to my calculations (which have been confirmed by others), this tube is actually better. The two filament strings in the TS-4* chassis are not equal and 105 ohms is a bit too low when using modern line voltages anyway. I'd also noticed that my filaments were running a little hotter than they should.

Now, there a nice even glow with this ballast tube :)

That being said, I imagine the '303 Amperite glass tube is superior to the '303 JFD metal ballast tube. I'm curious if someone has used the '303 and has any thoughts on it?

bandersen 07-22-2009 09:51 PM

Quote:

Originally Posted by zenithfan1 (Post 2898814)
One of mine arrived with a broken element :tears: I hope I can get a replacement.

Damn, that blows :mad:

Looks like he has a few left. I hope you can exchange it for a good one.

Bob

jeyurkon 07-25-2009 05:10 PM

In searching for this particular ballast for the past couple of years all I had ever found were posts from others also looking for them, going back quite a few years.

I'm surprised that the guy still has 8 left. I bought two, one as a spare. It was difficult to resist buying more.

John

compucat 07-25-2009 11:08 PM

Quote:

Originally Posted by jeyurkon (Post 2904916)
In searching for this particular ballast for the past couple of years all I had ever found were posts from others also looking for them, going back quite a few years.

I'm surprised that the guy still has 8 left. I bought two, one as a spare. It was difficult to resist buying more.

John

My two 17A485459 ballast tubes arrived today and now my 9VT1 lives again. These glass tubes are so much better. I bought two so I would have a spare. I was tempted to buy more as well but I thought of the many others who have been looking for these. I am thinking of making a resistor replacement, mounting it in the set with an octal plug and if ballast tubes ever go extinct I can just plug in my resistor network and keep the set going. I want to refinish the cabinet, replace the torn grill cloth and add retrace line suppression to my set. It works very well of an Insignia DTV converter.

jeyurkon 07-26-2009 04:24 PM

Another good reason for making a resistor replacement is that if you have a problem with the set or need to do work on it you can test it with the replacement without worrying about blowing the easily destroyed ballast.

John

Adam 07-26-2009 06:17 PM

Ok, you all convinced me to try these. I ordered 2. Now do I understand correctly that these gas filled glass ballasts regulate current as the set comes on, so there would be no need to add a filament transformer to protect the 7JP4? - as I had been planning to do.

I have 3 ts-4j chassis: one just missing the ballast, and one missing the ballast and flyback. I figured I would try these tubes with those chassis (if I can find a flyback for that one). The third chassis was modified already for filament transformers, but whoever did it made a real mess of it with 3 separate filament transformers and a variety of series-parallel circuits. I got that one to work using that scheme eventually after I sorted it out, but it didn't work that well, and all those transformers didn't really fit under the chassis. On that one, given it's already modified, I thought I might as well go with making a ballast from resistors, and adding a filament transformer for the crt. Or maybe even try to make it into a transformer set entirely with all 6v tubes.

jeyurkon 07-26-2009 11:28 PM

Quote:

Originally Posted by Adam (Post 2907263)
Ok, you all convinced me to try these. I ordered 2. Now do I understand correctly that these gas filled glass ballasts regulate current as the set comes on, so there would be no need to add a filament transformer to protect the 7JP4? - as I had been planning to do.
...

Based on tests that I did with a ballast that had only one bad filament I would have said no. That they behave just like a resistor. However, I was testing them under steady state conditions and as I raised the current the power dissipation got to a very high level before seeing any glow of the tube. I was afraid the Bakelite base was going to start burning.

Watching Bob's video of the tube as his set warm up changes my mind. The brief high current causes the filament to get hot enough to change resistance significantly and protect the 7JP4. The current when the tubes are cold must be much higher than what I tested the ballast to.

John

Tubejunke 07-26-2009 11:59 PM

[QUOTE=Adam;2907263]I have 3 ts-4j chassis: one just missing the ballast, and one missing the ballast and flyback. I figured I would try these tubes with those chassis (if I can find a flyback for that one). QUOTE]

I still have a small inventory of Thordarson and Merit NOS replacement flybacks and yokes. If you can get a part # cossreference for me I'll se if I have it.

Adam 07-27-2009 12:14 AM

Thanks, but the sams leaves all the cross-reference columns blank for the flyback. So I don't know if they even made a replacement for this one or not.

bandersen 02-24-2012 11:31 PM

I had originally refinished this cabinet with water based poly, but I've learned a lot since then. So I'm re-refinishing it using traditional materials.

The poly came off very easily with Citri-Strip.
http://farm8.staticflickr.com/7187/6...bd72ba92_z.jpg

Next, a little brown mahogany stain.
http://farm8.staticflickr.com/7067/6...fbaf1afa_z.jpg

Then, grain filler.
http://farm8.staticflickr.com/7049/6...8bf2f0b5_z.jpg

I've used burlap in the past to remove the excess, but this time around I'm using a scraper. Really just an expired credit card. it worked out quite well.
http://farm8.staticflickr.com/7038/6...58b2119f_z.jpg http://farm8.staticflickr.com/7185/6...3e940cf0_z.jpg

I darkened in the pin-striping and edges with dark brown hobby paint then sprayed on some lacquer sanding sealer.
http://farm8.staticflickr.com/7204/6...5906101e_z.jpg

I applied a set of new gold decals to the control area.
http://farm8.staticflickr.com/7199/6...5b23bd19_z.jpg

Next up a little toner lacquer and the finish coats.

fox_rivers 02-25-2012 12:26 AM

Quote:

Originally Posted by bandersen (Post 3028215)
I had originally refinished this cabinet with water based poly, but I've learned a lot since then. So I'm re-refinishing it using traditional materials.

The poly came off very easily with Citri-Strip.
http://farm8.staticflickr.com/7187/6...bd72ba92_z.jpg

Next, a little brown mahogany stain.
http://farm8.staticflickr.com/7067/6...fbaf1afa_z.jpg

Then, grain filler.
http://farm8.staticflickr.com/7049/6...8bf2f0b5_z.jpg

I've used burlap in the past to remove the excess, but this time around I'm using a scraper. Really just an expired credit card. it worked out quite well.
http://farm8.staticflickr.com/7038/6...58b2119f_z.jpg http://farm8.staticflickr.com/7185/6...3e940cf0_z.jpg

I darkened in the pin-striping and edges with dark brown hobby paint then sprayed on some lacquer sanding sealer.
http://farm8.staticflickr.com/7204/6...5906101e_z.jpg

I applied a set of new gold decals to the control area.
http://farm8.staticflickr.com/7199/6...5b23bd19_z.jpg

Next up a little toner lacquer and the finish coats.

Looks good! What was wrong with the water based poly?

bandersen 02-25-2012 01:00 AM

Just like regular poly, it looks kinda "plasticy" compared to lacquer. Lacquer is also what they used originally. That being said, I have seen refinishing done with poly that looks pretty good and you'll find plenty of arguments pro/con poly vs. lacquer.

Personally, it took a while to get the hang of lacquer, but now I really like it.

Reece 02-25-2012 10:50 AM

I always use lacquer since it's what was used from the early thirties on (shellac before that.) I keep a few old credit cards too, just for scraping off filler. Filler makes a big difference in the look and makes finishing easier as the pores of the wood are closed and it doesn't take as many finishing coats. Good looking job!


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